Our Products
Electroforming Unit Soft
This System has been designed especially for the replication of holographic wide web nickel shims by means of an electroforming process. The Purpose of this system is to generate a first metal master from a photo resist hologram and to subsequently provide a constant supply of the necessary quantity of precision holographic shims for rotary wide web embossing. program control of the nickel deposition process shall guarantee consistent production of high quality
shims replicated precisely to the required specifications.
This System has been designed especially for the replication of holographic wide web nickel shims by means of an electroforming process. The Purpose of this system is to generate a first metal master from a photo resist hologram and to subsequently provide a constant supply of the necessary quantity of precision holographic shims for rotary wide web embossing. program control of the nickel deposition process shall guarantee consistent production of high quality
shims replicated precisely to the required specifications.
Electroplating Tank
LINED TANKS : The plain fabricated tanks can be supplied with "drop-in" liners internally to suit the individual process application. Lining such as Semi-hard Rubber, Lead (loose, patch bonding or full bonding), Antimonial/Lead. Tin/Lead lining, Stainless Steel, Rigid P.V.C / Polyglass (P.P.) / PVDF Flexible (PVC) / CPVC, Fiberglass-reinforced Plastics (FRP) Spray Galvanizing, etc. are in general for various corrosion resistance applications
LINED TANKS : The plain fabricated tanks can be supplied with "drop-in" liners internally to suit the individual process application. Lining such as Semi-hard Rubber, Lead (loose, patch bonding or full bonding), Antimonial/Lead. Tin/Lead lining, Stainless Steel, Rigid P.V.C / Polyglass (P.P.) / PVDF Flexible (PVC) / CPVC, Fiberglass-reinforced Plastics (FRP) Spray Galvanizing, etc. are in general for various corrosion resistance applications
FABRICATED PLAIN TANKS :
Today we have several options to select the material of construction in plating Tanks for solving corrosion problems. They are durable and cost effective. Plain double welded tailor-made self-supporting tanks of any shape & dimension and volume as desired can be adopted for Storage, Electroplating, Electro polishing, Anodizing, Phosphate, Pickling and other Process requirements. Fabricated from Rigid Polyvinyl Chloride (PVC), Perspex, Polypropylene, Linear Polyethylene, Polyglass (PP), CPVC, PVDF, Stainless Steel 304/316, Mild Steel etc. supplied with rim, reinforcement and legs. All the tanks externally coated with acid & alkali resistant epoxy paint or FRP in Isotholic, Bisphenol or Vinyl plasters Resins.
Today we have several options to select the material of construction in plating Tanks for solving corrosion problems. They are durable and cost effective. Plain double welded tailor-made self-supporting tanks of any shape & dimension and volume as desired can be adopted for Storage, Electroplating, Electro polishing, Anodizing, Phosphate, Pickling and other Process requirements. Fabricated from Rigid Polyvinyl Chloride (PVC), Perspex, Polypropylene, Linear Polyethylene, Polyglass (PP), CPVC, PVDF, Stainless Steel 304/316, Mild Steel etc. supplied with rim, reinforcement and legs. All the tanks externally coated with acid & alkali resistant epoxy paint or FRP in Isotholic, Bisphenol or Vinyl plasters Resins.
Portable Plating Barrel
This fully immersed polypropylene / perspex barrel is suitable for 0.5 to 2 Kg. plating range. The barrel is powered by geared motor, 12 volts D.C. (with power drive) or A.C. geared motor. The tank of PP/PVC / Perspex fitted with Bus-Bars & Danglers. Optional : Heater, Air Agitation, Cathode Movement, Filter,Rectifier etc.
This fully immersed polypropylene / perspex barrel is suitable for 0.5 to 2 Kg. plating range. The barrel is powered by geared motor, 12 volts D.C. (with power drive) or A.C. geared motor. The tank of PP/PVC / Perspex fitted with Bus-Bars & Danglers. Optional : Heater, Air Agitation, Cathode Movement, Filter,Rectifier etc.
Rectifier Unit Oil Cooled
Product Summary
OIL COOLED HIGH RANGE SILICON RECTIFIER UNIT :
RANGE : 250 Ampere to 30000 Ampere
0 to 15 Volts DC Out Put
Product Summary
OIL COOLED HIGH RANGE SILICON RECTIFIER UNIT :
RANGE : 250 Ampere to 30000 Ampere
0 to 15 Volts DC Out Put
Amperage : 50, 100, 150, 250, 500, 750, 1000, 1500, 2000, 3000, Double wound transformer to reduce the input voltage to suitable value required for the Rectifier Stack, Interphase Transformer (in 3 ph. units) Silicon Diodes, motorized step less on-load control (variac/dimmerstat). Control Panel with D.C. volt / amp. meters and MCB protection, lamps, wheels and choice of paint shade. These rectifiers are in Natural Air cooled. The AC input is either 1/220/50 having DC output around 15% ripple or 3/415/50Hz or nearer having ripple almost around 5%. Ripple free Rectifiers are also available.
Standard Range
Voltage : 8, 12, 16, 20 and 24 generally for 4000, 5000 and above
Standard Range
Voltage : 8, 12, 16, 20 and 24 generally for 4000, 5000 and above
Rotary Electroforming Unit
At the conclusion of preparing a photo-resist master, the heliographer is left with a laser etched, developed plate of glass that is normally coated with a fragile positive reading resist. Encoded in its surface are the many fine grooves that produce the image. This coated glass cannot be used to emboss copies of the hologram into plastic. Therefore, the electroforming process is used to perform the conversion from photo-resist master to metal master for the subsequent production of copies in plastic or hot-stamping foil. Electroforming is basically an electroplating
At the conclusion of preparing a photo-resist master, the heliographer is left with a laser etched, developed plate of glass that is normally coated with a fragile positive reading resist. Encoded in its surface are the many fine grooves that produce the image. This coated glass cannot be used to emboss copies of the hologram into plastic. Therefore, the electroforming process is used to perform the conversion from photo-resist master to metal master for the subsequent production of copies in plastic or hot-stamping foil. Electroforming is basically an electroplating
Zinc Plating Barrel
The bulk plating of the small articles i.e.; barrel plating has been long considered the most economical method because of low labour cost and the elimination of racking and rack maintenance.
This is fully submerged motorized barrel, as illustrated, is designed for the rapid and efficient handling of small articles such as screws, rivets, nuts etc.
The unit is suitable for the most deposits with the exception of chrome. The unit is equipped with all plastics perforated battle, bearings, gear ring and the side panels which remain in the solution.
The barrel can be raised out of the tank by the hand operated pinion sector mechanism and emptied with minimum effort the plated parts being discharged through funnel into a bucket. This causes the rapidity of loading and unloading. The barrel is counterbalanced to minimize the lifting effort. Cathode contacts are of the flexible type, designed to give effective current distribution and to be easily removable for stripping. The contact cable passes through stationery bushes to avoid abrasion of the cable against rotation of barrel.
The rotary, stationery bearings and the plastic gear ring is replaceable. Barrels are available in three capacities.
The bulk plating of the small articles i.e.; barrel plating has been long considered the most economical method because of low labour cost and the elimination of racking and rack maintenance.
This is fully submerged motorized barrel, as illustrated, is designed for the rapid and efficient handling of small articles such as screws, rivets, nuts etc.
The unit is suitable for the most deposits with the exception of chrome. The unit is equipped with all plastics perforated battle, bearings, gear ring and the side panels which remain in the solution.
The barrel can be raised out of the tank by the hand operated pinion sector mechanism and emptied with minimum effort the plated parts being discharged through funnel into a bucket. This causes the rapidity of loading and unloading. The barrel is counterbalanced to minimize the lifting effort. Cathode contacts are of the flexible type, designed to give effective current distribution and to be easily removable for stripping. The contact cable passes through stationery bushes to avoid abrasion of the cable against rotation of barrel.
The rotary, stationery bearings and the plastic gear ring is replaceable. Barrels are available in three capacities.
Electroforming Compact Unit
ELECTROFORMING UNIT FOR HARD SHIM
Electroforming is a process of converting holographic image (relief) from photo-resist or plastic to metal (nickel).
The full set includes two type of processes needed two independent sets of equipment with different solution composition. They are called "unstressed" and "stressed" electroform modules.
1. Production of Master shims - transforms image from Photo-resist glass or recombined plastic to nickel copies.
2. Production of Work shims - Work shims are copies from Master shims.
ELECTROFORMING UNIT FOR HARD SHIM
Electroforming is a process of converting holographic image (relief) from photo-resist or plastic to metal (nickel).
The full set includes two type of processes needed two independent sets of equipment with different solution composition. They are called "unstressed" and "stressed" electroform modules.
1. Production of Master shims - transforms image from Photo-resist glass or recombined plastic to nickel copies.
2. Production of Work shims - Work shims are copies from Master shims.
ELECTROFORMING
The master is mounted into a jig (frame) and sprayed with silver paint to achieve good electrical conductivity. The jig is lowered into a tank along with a supply of nickel. An electric current is introduced, and the master is electroplated with nickel. The jig is removed from the tank and washed with deonized water. The thin, nickel coating, which is called the metal master shim, is peeled off the master plate. It contains a negative image of the master hologram (the negative is actually a mirror image of the original hologram).
Using similar processes, several generations of shims are created. Those made from the metal master shim are known as "grandmothers," and they contain positive images of the original hologram. At this stage, numerous copies of the original image are "combined" (duplicated in rows) on one shim that can be used to print multiple copies with a single impression. Successive generations of shims are known as "mothers," "daughters," and "stamper shims." Because these generations alternate between negative and positive images of the original, the stamper shims are negative images that will be used during actual production runs to print the final product holograms
The master is mounted into a jig (frame) and sprayed with silver paint to achieve good electrical conductivity. The jig is lowered into a tank along with a supply of nickel. An electric current is introduced, and the master is electroplated with nickel. The jig is removed from the tank and washed with deonized water. The thin, nickel coating, which is called the metal master shim, is peeled off the master plate. It contains a negative image of the master hologram (the negative is actually a mirror image of the original hologram).
Using similar processes, several generations of shims are created. Those made from the metal master shim are known as "grandmothers," and they contain positive images of the original hologram. At this stage, numerous copies of the original image are "combined" (duplicated in rows) on one shim that can be used to print multiple copies with a single impression. Successive generations of shims are known as "mothers," "daughters," and "stamper shims." Because these generations alternate between negative and positive images of the original, the stamper shims are negative images that will be used during actual production runs to print the final product holograms
Mini Gold Unit
Rhodium/Gold plating compact unit with the provision of Guarantee coating for 6 to 12 months.
Brand Name : MICRON
Rhodium/Gold plating compact unit with the provision of Guarantee coating for 6 to 12 months.
Brand Name : MICRON
Hologram Electroforming Unit
Micron presenting new soft Electroforming tank unit for
1350 mm x 1200 mm shim.
Micron presenting new soft Electroforming tank unit for
1350 mm x 1200 mm shim.
